大口径空间反射镜的重力卸载优化方法

Optimization method for large-aperture space mirror’s gravity unload

  • 摘要: 针对某Φ1550 mm口径高轻量化反射镜在轨面形误差RMS优于1/50λλ=632.8 nm)的高精度要求,为模拟在轨失重状态,降低反射镜光轴水平状态面形检测时重力的影响,对反射镜进行了多点主动支撑式重力卸载参数优化。首先,在反射镜分区的基础上,提出了卸载力大小、支撑点数量及轴向初始位置的确定原则;随后,建立反射镜的有限元模型,以重力与卸载力共同作用下主镜面形RMS优于0.002λ为目标,以卸载力轴向位置为参数进行仿真优化,通过对参数的影响规律分析总结出快速优化要点,实现优化过程的简化;最终使重力引起的面形误差RMS值减小至0.00145λ。将优化后参数应用于反射镜光轴水平状态的面形检测中,测得绕轴0°、120°、240°时面形RMS分别为0.0157λ、0.0161λ及0.0159λ,且面形分布较为一致,说明经卸载后重力对面形的影响被有效消除。所提出的重力卸载优化方法灵活高效,为实现大口径反射镜的高精度光学加工及在轨使用提供保障。

     

    Abstract: A Φ1550 mm aperture space mirror’s surface figure RMS was required to be superior to 1/50λ (λ=632.8 nm) under the zero-gravity orbit environment. In order to simulate the state of weightlessness and reduce the influence of gravity in the mirror’s surface figure test with horizontal optic axis, the mirror was actively supported by multiple forces to unload the gravity and the forces’ parameters were optimized. Firstly, the principle to determine the value, the number of support points and the initial axial position of each unload force was proposed based on dividing the mirror into blocks. Secondly, with the optimization goal of the mirror’s surface figure RMS be superior to 0.002λ under the function of gravity along with all unload forces, a structural FEM model was established. Taking the positions of all unload forces along the optic axis as optimal variables, influences on target were analyzed and quick optimization points were concluded to simplify the optimization. Finally, the mirror’s surface figure RMS when unloaded was found minimal of 0.00145λ. Putting the parameters of the optimization result into use of the surface figure test of the mirror with horizontal optic axis, it turned out that when the mirror revolved around the optic axis 0°, 120° and 240°, the surface figure RMS were 0.0157λ, 0.0161λ and 0.0159λ respectively and the figures were consistent, which proved that the gravity impact was eliminated effectively. The optimization method for gravity unload is flexible and efficient which guarantee the large-aperture mirror’s high-precision machining and space mission.

     

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