Volume 49 Issue 2
Mar.  2020
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Zhang Chaojie, Xi Xinghua, Wang Yongxian, Zhu Junqing, Guan Yingjun. Structural optimization design of large-aperture mirror for space remote sensing camera[J]. Infrared and Laser Engineering, 2020, 49(2): 0214002-0214002. doi: 10.3788/IRLA202049.0214002
Citation: Zhang Chaojie, Xi Xinghua, Wang Yongxian, Zhu Junqing, Guan Yingjun. Structural optimization design of large-aperture mirror for space remote sensing camera[J]. Infrared and Laser Engineering, 2020, 49(2): 0214002-0214002. doi: 10.3788/IRLA202049.0214002

Structural optimization design of large-aperture mirror for space remote sensing camera

doi: 10.3788/IRLA202049.0214002
  • Received Date: 2019-10-11
  • Rev Recd Date: 2019-11-21
  • Publish Date: 2020-03-02
  • In order to satisfy the stringent requirement for high surface shape accuracy and thermal stability of large-aperture mirrors in the complex space environment, a lightweight design for a Φ660 mm-diameter mirror was carried out. A method for creating the initial structure of the mirror using the classical theoretical formula, combining sensitivity analysis and parameter optimization for comprehensive design was proposed. Firstly, the parametric model was established, the influence law of the structure parameters of the mirror on the surface shape change was studied, and then iterations for the structural parameters with high sensitivity to the mirror surface RMS value were optimized through sensitivity analysis. Compared with the traditional mirror design model, this method reduced the optimization design space, saved computational cost and time, could globally optimize in the design space, and converged quickly to the optimal value. The mass of optimized mirror was 13.6 kg and the lightweight rate of the mirror reached 78.4%. The PV value of mirror surface accuracy was less than λ/10 and RMS value was less λ/40(λ=632.8 nm) under gravity load. The first-order frequency 121 Hz of the mirror assembly met the dynamic stiffness requirements of the mirror. Finally, based on the optimized results, the optimal mirror was put into production.
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    [2] Park K S, Lee J H, Youn S K. Lightweight mirror design method using topology optimization[J]. Optical Engineering, 2005, 44(5):053002.
    [3] Guo Shaowen, Wang Wuyi, Zhang Guangyu, et al. Lightweight mirror technology for space optical systems[J]. Optical Instruments, 2005(4):78-82. (in Chinese)
    [4] Wang Xiaoyong, Zhang Bowen, Guo Congling, et al. Parameter optimization of 3m aperture space-based mirror[J]. Infrared and Laser Engineering, 2019, 48(s1):S118002. (in Chinese)
    [5] Wang Qui, Xin Hongwei, Xu Hong, et al. Lightweight design of fast steering mirror for space cameras[J].Infrared and Laser Engineering, 2019, 48(4):0418001. (in Chinese)
    [6] Liu Shutian, Hu Rui, Zhou Ping, et al. Topologic optimization for configuration design of web-skin-type ground structure based large-aperture space mirror[J]. Optics and Precision Engineering, 2013, 21(7):1803-1810. (in Chinese)
    [7] Shi Jiaohong, Luo Shikui, Tang Lu, et al. The structural design of a Ф650 mm primary mirror subassembly[J]. Spacecraft Environment Engineering, 2018, 35(3):258-262. (in Chinese)
    [8] Guo Jiang, Zhu Lei, Zhao Ji, et al. Design and optimize of high tolerance support structure for large aperture space mirror[J]. Optics and Precision Engineering,2019, 27(5):1138-1147. (in Chinese)
    [9] Hall H D. Problems in adapting small mirror fabrication techniques to large mirror[J]. NASA Special Publication, 1970, 233:149-152.
    [10] Wang Kejun, Dong Jihong. Structural design of Ф2 m-level large-diameter SiC reflector used in space remote sensor[J]. Infrared and Laser Engineering, 2017, 46(7):0718005. (in Chinese)
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Structural optimization design of large-aperture mirror for space remote sensing camera

doi: 10.3788/IRLA202049.0214002
  • 1. School of Mechatronic Engineering, Changchun University of Technology, Changchun 130012, China;
  • 2. Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China

Abstract: In order to satisfy the stringent requirement for high surface shape accuracy and thermal stability of large-aperture mirrors in the complex space environment, a lightweight design for a Φ660 mm-diameter mirror was carried out. A method for creating the initial structure of the mirror using the classical theoretical formula, combining sensitivity analysis and parameter optimization for comprehensive design was proposed. Firstly, the parametric model was established, the influence law of the structure parameters of the mirror on the surface shape change was studied, and then iterations for the structural parameters with high sensitivity to the mirror surface RMS value were optimized through sensitivity analysis. Compared with the traditional mirror design model, this method reduced the optimization design space, saved computational cost and time, could globally optimize in the design space, and converged quickly to the optimal value. The mass of optimized mirror was 13.6 kg and the lightweight rate of the mirror reached 78.4%. The PV value of mirror surface accuracy was less than λ/10 and RMS value was less λ/40(λ=632.8 nm) under gravity load. The first-order frequency 121 Hz of the mirror assembly met the dynamic stiffness requirements of the mirror. Finally, based on the optimized results, the optimal mirror was put into production.

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