Volume 53 Issue 4
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Qiao Zhigang, Gao Dexin, Zhang Muzi, Zhao Shanshan, Wu Jiali, Su Juan, Chen Shenggong, Jing Chao, Liu Hailing, Yang Bo, Wu Chi. Metal water-triple-point automatic reproduction control system for in-situ online calibration of temperature sensors[J]. Infrared and Laser Engineering, 2024, 53(4): 20240096. doi: 10.3788/IRLA20240096
Citation: Qiao Zhigang, Gao Dexin, Zhang Muzi, Zhao Shanshan, Wu Jiali, Su Juan, Chen Shenggong, Jing Chao, Liu Hailing, Yang Bo, Wu Chi. Metal water-triple-point automatic reproduction control system for in-situ online calibration of temperature sensors[J]. Infrared and Laser Engineering, 2024, 53(4): 20240096. doi: 10.3788/IRLA20240096

Metal water-triple-point automatic reproduction control system for in-situ online calibration of temperature sensors

doi: 10.3788/IRLA20240096
Funds:  Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou)(GML2021GD0808)
  • Received Date: 2024-02-08
  • Rev Recd Date: 2024-03-11
  • Available Online: 2024-04-25
  • Publish Date: 2024-04-25
  •   Objective  The triple point of water refers to the state where water, ice, and vapor coexist simultaneously, with an equilibrium temperature of 273.16 K (0.01 ℃). In the International Temperature Scale, the triple point of water serves as the sole reference point for defining the thermodynamic temperature unit Kelvin, and it is one of the most important fixed points in ITS-90 [1-2]. The thermodynamic temperature reproduction of water's triple point is crucial for practical temperature measurements [3].The reproduction of water's triple point is achieved by freezing an ice mantle inside a triple point of water cell. Widely used in the ITS-90 guidelines are triple point of water cells with borosilicate glass or fused silica shells. Traditional reproduction methods include the ice-salt mixture cooling method, dry ice cooling method, and liquid nitrogen cooling method. These methods all require the cooling of the triple point of water cell using dry ice, liquid nitrogen, or other cryogenic media, followed by freezing the high-purity water inside the cell and then storing it in an ice bath. While these traditional methods offer high reproduction accuracy and good results, they are complex, operationally difficult, and demand high standards for operators and the environment, making them inconvenient for on-site calibration and integrated applications [2-3]. Addressing the limitations of traditional triple point of water cells and reproduction methods for in-situ applications, such as the on-site calibration of temperature sensors in the deep sea, this paper investigates a miniaturized triple point reproduction control system suitable for the automatic calibration of temperature sensors, based on a self-developed miniature metal water triple point cell.  Methods  This control system utilizes the principle of spontaneous phase transition of high-purity water in a metal water triple point container, combined with a thermoelectric cooler (TEC) based on the semiconductor Peltier effect and a temperature control circuit, to achieve the automatic reproduction and maintenance of the water triple point. Temperature phase transition monitoring is achieved through the use of thermistors and temperature detection circuits. By employing a dual thermistor setup and TEC in a closed-loop control, the system adjusts the driving power of the TEC based on the temperature difference detected by the feedback resistors, thereby realizing the automatic reproduction and maintenance of the water triple point.  Results and Discussions  Figures 1(a) and (b) respectively illustrate the control schematic of the automatic reproduction system for the metal water triple point bottle and a photograph of the actual metal water triple point bottle. The research employed a miniaturized metal water triple point bottle, utilizing the principle of spontaneous phase transition of high-purity water, along with a thermoelectric cooler (TEC) based on the semiconductor Peltier effect and a temperature control circuit, to achieve the reproduction and maintenance of the water triple point. High sensitivity thermistors combined with a temperature detection circuit were used for monitoring the phase transition of high-purity water. A closed-loop control consisting of dual thermistors and the TEC was utilized. Based on the temperature difference detected by the feedback resistors, the study investigated the cooling demand of the high-purity water phase transition and established a thermodynamic model for the triple point bottle cooling system. By appropriately adjusting the TEC's driving power, the state of the water triple point was reproduced and maintained for an extended period. The measurement results in Figure 2 indicate that, significant supercooling of the high-purity water inside the metal water triple point bottle was observed. It remained unfrozen at the liquid-solid phase equilibrium temperature (0 ℃) and suddenly underwent a phase transition when the temperature reached the transition temperature (approximately −7.3 ℃), causing a rapid increase in the internal trap temperature, which then stabilized, with a stability duration of 20 minutes and a temperature fluctuation of ±1mK. The analysis of the experiment demonstrates that the miniaturized triple point temperature automatic reproduction control system based on the metal water triple point bottle can achieve spontaneous phase transition of high-purity water and maintain a stable temperature plateau for a certain period, facilitating high-precision in-situ temperature calibration of temperature sensors.  Conclusions  This study indicates that combining the metal water triple point bottle with properly arranged temperature monitoring sensors, a TEC cooling system, and a refrigeration control circuit and algorithm can automatically reproduce and maintain the high-purity water triple point state for 20 minutes, with a temperature fluctuation of ±1 mK. This provides an accurate, stable, and sustainable environment for in-situ calibration of temperature sensors, serving high-precision in-situ temperature calibration in deep-sea and deep-space environments.
  • [1] Preston-thomas H. The international temperature scale of 1990(ITS-90)[J]. Metrologia , 1990, 27(2): 107.
    [2] Qiu Ping, Yan Xiaoke, Wang Hongjun, et al. Triple point of water cells with metal containers [J]. Acta Metrologica Sinica, 2022, 43(2): 196-200. (in Chinese)
    [3] 尹跃, 董锐, 阮社, 等. 水三相点瓶冰套冻制方法的探索 [J]. 工业计量, 2013, 23(S1):169-170.
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Metal water-triple-point automatic reproduction control system for in-situ online calibration of temperature sensors

doi: 10.3788/IRLA20240096
  • 1. Institute of Marine Science and Technology, Shandong University, Qingdao 266237, China
  • 2. Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou 511458, China
  • 3. Qingdao Institute of Marine Sensors, Qingdao 266237, China
  • 4. Aixsensor Co. Ltd., Dezhou 253084, China
Fund Project:  Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou)(GML2021GD0808)

Abstract:   Objective  The triple point of water refers to the state where water, ice, and vapor coexist simultaneously, with an equilibrium temperature of 273.16 K (0.01 ℃). In the International Temperature Scale, the triple point of water serves as the sole reference point for defining the thermodynamic temperature unit Kelvin, and it is one of the most important fixed points in ITS-90 [1-2]. The thermodynamic temperature reproduction of water's triple point is crucial for practical temperature measurements [3].The reproduction of water's triple point is achieved by freezing an ice mantle inside a triple point of water cell. Widely used in the ITS-90 guidelines are triple point of water cells with borosilicate glass or fused silica shells. Traditional reproduction methods include the ice-salt mixture cooling method, dry ice cooling method, and liquid nitrogen cooling method. These methods all require the cooling of the triple point of water cell using dry ice, liquid nitrogen, or other cryogenic media, followed by freezing the high-purity water inside the cell and then storing it in an ice bath. While these traditional methods offer high reproduction accuracy and good results, they are complex, operationally difficult, and demand high standards for operators and the environment, making them inconvenient for on-site calibration and integrated applications [2-3]. Addressing the limitations of traditional triple point of water cells and reproduction methods for in-situ applications, such as the on-site calibration of temperature sensors in the deep sea, this paper investigates a miniaturized triple point reproduction control system suitable for the automatic calibration of temperature sensors, based on a self-developed miniature metal water triple point cell.  Methods  This control system utilizes the principle of spontaneous phase transition of high-purity water in a metal water triple point container, combined with a thermoelectric cooler (TEC) based on the semiconductor Peltier effect and a temperature control circuit, to achieve the automatic reproduction and maintenance of the water triple point. Temperature phase transition monitoring is achieved through the use of thermistors and temperature detection circuits. By employing a dual thermistor setup and TEC in a closed-loop control, the system adjusts the driving power of the TEC based on the temperature difference detected by the feedback resistors, thereby realizing the automatic reproduction and maintenance of the water triple point.  Results and Discussions  Figures 1(a) and (b) respectively illustrate the control schematic of the automatic reproduction system for the metal water triple point bottle and a photograph of the actual metal water triple point bottle. The research employed a miniaturized metal water triple point bottle, utilizing the principle of spontaneous phase transition of high-purity water, along with a thermoelectric cooler (TEC) based on the semiconductor Peltier effect and a temperature control circuit, to achieve the reproduction and maintenance of the water triple point. High sensitivity thermistors combined with a temperature detection circuit were used for monitoring the phase transition of high-purity water. A closed-loop control consisting of dual thermistors and the TEC was utilized. Based on the temperature difference detected by the feedback resistors, the study investigated the cooling demand of the high-purity water phase transition and established a thermodynamic model for the triple point bottle cooling system. By appropriately adjusting the TEC's driving power, the state of the water triple point was reproduced and maintained for an extended period. The measurement results in Figure 2 indicate that, significant supercooling of the high-purity water inside the metal water triple point bottle was observed. It remained unfrozen at the liquid-solid phase equilibrium temperature (0 ℃) and suddenly underwent a phase transition when the temperature reached the transition temperature (approximately −7.3 ℃), causing a rapid increase in the internal trap temperature, which then stabilized, with a stability duration of 20 minutes and a temperature fluctuation of ±1mK. The analysis of the experiment demonstrates that the miniaturized triple point temperature automatic reproduction control system based on the metal water triple point bottle can achieve spontaneous phase transition of high-purity water and maintain a stable temperature plateau for a certain period, facilitating high-precision in-situ temperature calibration of temperature sensors.  Conclusions  This study indicates that combining the metal water triple point bottle with properly arranged temperature monitoring sensors, a TEC cooling system, and a refrigeration control circuit and algorithm can automatically reproduce and maintain the high-purity water triple point state for 20 minutes, with a temperature fluctuation of ±1 mK. This provides an accurate, stable, and sustainable environment for in-situ calibration of temperature sensors, serving high-precision in-situ temperature calibration in deep-sea and deep-space environments.

  • 水的三相点指的是水、冰和蒸汽三种物态同时存在的状态,其平衡温度为273.16 K(0.01℃)。在国际温标中,水的三相点是定义热力学温度单位开尔文的唯一基准点,也是ITS-90国际温标中最为重要的温度固定点之一[1-2]。水的三相点的热力学温度复现对于实际温度测量具有至关重要的意义[3]

    水的三相点复现是通过水三相点瓶内冻制冰套来实现。ITS-90国际温标指南中广泛使用的是硼硅玻璃或熔融二氧化硅外壳的水三相点瓶。传统的复现方法包括冰盐混合物制冷法、干冰制冷法和液氮制冷法等,这些方法都需要通过干冰、液氮或其他低温介质对水三相点瓶进行冷却,在瓶内的高纯水结冰后,再将其放入冰槽中保存。这些传统方法的复现精度高,效果良好,但复杂度高,操作难度大,对操作人员和环境要求较高,不便于现场校准和集成应用[2-3]。针对传统水三相点瓶和复现方法在现场原位应用中的局限性,如深海中对温度传感器的原位校准,文中基于自主研制的小型金属水三相点瓶,研究了适用于温度传感器自动校准的小型化三相点复现控制系统。

    该控制系统利用了金属水三相点容器中高纯水的自发相变原理,结合基于半导体帕尔贴效应的热电制冷器(TEC)和温度控制电路,实现了水三相点的自动复现和保持。通过使用热敏电阻和温度检测电路实现温度相变监测,利用双热敏电阻和TEC构成闭环控制,根据反馈电阻的温度差来调节TEC的驱动功率,从而实现水三相点的自动复现和保持。

    图1(a) 和 (b) 分别为金属水三相点瓶自动复现系统控制原理图和金属水三相点瓶实物图。研究采用小型化金属水三相点瓶、 利用高纯水自发相变原理、 采用基于半导体帕尔贴效应的热电冷却器(TEC) 和温度控制电路实现了对水三相点的复现和保持。利用灵敏度较高的热敏电阻结合温度检测电路,实现高纯水相变监测;利用双热电阻和TEC构成闭环控制,根据反馈电阻的温度差,研究高纯水相变对制冷量需求,并建立三相点瓶制冷系统热力学模型,合理调节TEC的驱动功率,实现了水三相点状态的复现和较长时间保持。图2中的测量结果表明,在实验室过程中,观察到了金属水三相点瓶内的高纯水有明显的过冷现象,其在液固相变平衡温度(0 ℃)时仍然没有发生相变,当其温度达到相变温度(约−7.3 ℃)时,处于亚稳态的高纯水突然发生相变,内阱温度骤升,并且在骤升后趋于稳定,稳定时间20 min,期间波动度±1 mK。分析实验表明,基于金属水三相点瓶的小型化三相点温度自动复现系统可以实现高纯水的自发相变,并且能够保持一定时间的稳定温坪状态,实现对温度传感器的高精度原位温度校准。

    Figure 1.  (a) Schematic diagram of the metal-water triple point cell system (TEC: Thermoelectric cooler, Pt: Platinum resistance, NTC: Negative temperature coefficient thermistor); (b) Miniaturized metal-water triple point cell

    Figure 2.  Reproduction of the metal-water triple point temperature in a metal bottle. (a) The spontaneous phase transition experiment of the metal triple point bottle (The red and black lines represent the changes in temperature inside and outside the bottle, respectively); (b) Temperature fluctuations inside the metal-water triple point bottle after stabilization

    研究表明:将金属水三相点瓶与合理布置的温度监控传感器、TEC制冷系统和制冷控制电路与算法相结合,可以自动复现并保持高纯水三相点状态20 min及温度波动度±1 mK,为温度传感器原位校准提供了一个准确、稳定、可持续的环境,服务于深海、深空高精度温度原位校准。

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