黄磊, 陈希章, 陈兴, 马宏波, 林涛. 镀锌高强钢激光焊接气孔形成机理[J]. 红外与激光工程, 2017, 46(S1): 1-6. DOI: 10.3788/IRLA201746.S106001
引用本文: 黄磊, 陈希章, 陈兴, 马宏波, 林涛. 镀锌高强钢激光焊接气孔形成机理[J]. 红外与激光工程, 2017, 46(S1): 1-6. DOI: 10.3788/IRLA201746.S106001
Huang Lei, Chen Xizhang, Chen Xing, Ma Hongbo, Lin Tao. Formation mechanism of porosity during laser welding of galvanized steel[J]. Infrared and Laser Engineering, 2017, 46(S1): 1-6. DOI: 10.3788/IRLA201746.S106001
Citation: Huang Lei, Chen Xizhang, Chen Xing, Ma Hongbo, Lin Tao. Formation mechanism of porosity during laser welding of galvanized steel[J]. Infrared and Laser Engineering, 2017, 46(S1): 1-6. DOI: 10.3788/IRLA201746.S106001

镀锌高强钢激光焊接气孔形成机理

Formation mechanism of porosity during laser welding of galvanized steel

  • 摘要: 气孔是镀锌钢板焊接的主要缺陷。为深入研究镀锌高强钢板(DP780)的镀锌层在激光焊接过程中气孔产生的机理,采用高速摄像机观察焊接过程中锌蒸汽的逃逸过程和渠道,总结了内部气孔和外部气孔的形成机理,并基于气孔形成机理总结了锌蒸汽逃逸的二个通道动态平衡的控制方法。通过对焊接功率和焊接速度等工艺参数下的锌蒸汽逃逸过程观察和气孔实际形成率的分析试验,证明控制锌蒸汽二个逃逸通道的动态平衡能降低焊接接头气孔率。试验表明,通过改善锌蒸汽的逃逸通道动态平衡,焊接接头的气孔率减少了3.99倍。该方法可以较好地解释镀锌高强钢板激光焊接接头飞溅和外部气孔缺陷问题,并可用于改善焊接工艺参数,提高锌蒸汽逃逸效率进而改善镀锌高强钢板的焊接质量和外观。

     

    Abstract: Porosity is the main drawback during welding of galvanized steel sheets. In order to investigate the escape process of the zinc vapor produced during laser welding of galvanized high-strength steel plate (DP780), a high speed camera was used to record this escape process and channels. Based on the observation, the formation mechanism of internal porosity and external porosity was summarized, and the two-channel dynamic balance control method of zinc vapor escape was summarized based on this mechanism. By observing the test process and analyzing the actual formation rate of porosity, it is proved that the dynamic balance of the two escape channels can reduce the porosity of the welded joint. The experimental results show that, by improving the dynamic equilibrium of escape route of zinc vapor, the porosity of welded joints decreases 3.99 times. It shows that this method can well explain the splashing and external porosity defects of galvanized high strength steel plate, and improve the welding process parameters, so as to improve the efficiency of zinc vapor escape and the welding quality and appearance of galvanized high strength steel plate.

     

/

返回文章
返回