热固性/热塑性复合材料分层损伤红外热波检测能力评估

Evaluation of infrared thermal wave detection capability for delamination damage of thermosetting/thermoplastic composites

  • 摘要: 主动红外热成像技术在不同基体复合材料分层损伤中的检测能力尚未被评估。文中通过设计制作两种典型热固性/热塑性复合材料层压板,分别采用脉冲红外热成像、超声红外热成像、超声C扫描三种方法对不同冲击能量下的分层损伤进行了检测研究。以超声C扫描结果为参照,对比了两种红外热成像技术的检测结果,同时针对热图序列损伤区域的阈值分割提取开发了基于图像强度值相似性理论的区域生长算法。损伤的定量识别结果表明:脉冲热成像对热固性复合材料的分层损伤检测效果较好,但其不适用于热塑性复合材料损伤检测,超声热成像对于两类复合材料分层损伤均有较好的检测能力且整体检测精度优于脉冲热成像。期间对不同损伤检测效果的深层次机理进行了分析,并提出了分别针对两种基体类型复合材料的红外热成像技术评估流程和标准。

     

    Abstract: The ability of active infrared thermography to detect delamination damage in different matrix composites has not been evaluated. Two typical thermosetting/thermoplastic composite laminates were designed and manufactured in this paper. The three methods of pulse infrared thermography, ultrasonic infrared thermography, and ultrasonic C-scan were used to detect and study the delamination damage under different impact energy. The scanning results of ultrasonic C-scan were for reference, and the detection results of the two infrared thermography were compared. At the same time, a region growth algorithm based on the similarity theory of image intensity value was developed for the threshold segmentation and extraction of damaged regions of heat map sequence. Accuracy and quantitative damage identification results show that pulse infrared thermography is effective in detecting layered damage of thermoset composites, but it is not suitable for damage detection of thermoplastic composites. Ultrasonic thermal thermography is effective for both types of delamination damage of composites. It has better detection capability and overall detection accuracy is better than pulse infrared thermography. The deep mechanism of different damage detection effects was analyzed, and the evaluation process and standard of infrared thermography for the two matrix types of composites were proposed.

     

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