蔡家轩, 万乐, 石世宏, 吴捷, 杨强, 石拓, 程梦颖. 激光熔化沉积AlSi10Mg温度场对显微组织性能的影响[J]. 红外与激光工程, 2022, 51(5): 20210366. DOI: 10.3788/IRLA20210366
引用本文: 蔡家轩, 万乐, 石世宏, 吴捷, 杨强, 石拓, 程梦颖. 激光熔化沉积AlSi10Mg温度场对显微组织性能的影响[J]. 红外与激光工程, 2022, 51(5): 20210366. DOI: 10.3788/IRLA20210366
Cai Jiaxuan, Wan Le, Shi Shihong, Wu Jie, Yang Qiang, Shi Tuo, Cheng Mengying. Effects of temperature field on properties of micro-structure of AlSi10Mg with laser metal deposition[J]. Infrared and Laser Engineering, 2022, 51(5): 20210366. DOI: 10.3788/IRLA20210366
Citation: Cai Jiaxuan, Wan Le, Shi Shihong, Wu Jie, Yang Qiang, Shi Tuo, Cheng Mengying. Effects of temperature field on properties of micro-structure of AlSi10Mg with laser metal deposition[J]. Infrared and Laser Engineering, 2022, 51(5): 20210366. DOI: 10.3788/IRLA20210366

激光熔化沉积AlSi10Mg温度场对显微组织性能的影响

Effects of temperature field on properties of micro-structure of AlSi10Mg with laser metal deposition

  • 摘要: 铝合金激光吸收率低、导热率高,其激光熔化沉积(LMD)显微组织性能受温度场影响大。为分析环形束LMD铝合金熔池温度场及其影响,优化成形质量及成形件性能,采用送气保护式LMD技术,进行了AlSi10Mg铝合金成形实验,系统分析了熔池温度场的形态及其变化,以及温度场对成形质量、孔隙率、显微组织性能的影响机理。结果表明:环形束LMD铝合金熔池温度场总体形态呈开口向扫描方向的“半月牙”状,随着激光功率的增大,温度场形态愈发尖锐,其高温率、温度梯度和平均温度也相应增大。温度场平均温度的提升可增加激光吸收率,粗化显微组织,减小显微硬度,温度场显著影响成形件孔隙率从而改变拉伸性能。最终在平均温度为857.7 ℃时降低孔隙率至2.1%,得到抗拉强度为305.6 MPa,延伸率为5.7%,高出铸件52.5%,为LMD铝合金温度场及显微组织性能控制提供了理论指导。

     

    Abstract: Due to low laser absorption rate and high thermal conductivity, the properties of micro-structure of aluminum alloy formed by laser melting deposition (LMD) are greatly affected by temperature field. In order to analyze the temperature field of annular beam LMD aluminum alloy molten pool and its’ influence, optimize the forming quality and the performance of forming parts, the Ar-supplied protective LMD technology was used, the AlSi10Mg aluminum alloy forming experiment was carried out. The shape and change of the temperature field of molten pool were systematically analyzed, as well as the influence mechanism of the temperature field on the forming quality, porosity, the properties of micro-structure. The results show that the overall shape of the temperature field of the ring beam LMD aluminum alloy molten pool is "half crescent" with the opening in the scanning direction. With the increase of laser power, the temperature field shape becomes more and more sharp, and its high temperature rate, temperature gradient and average temperature also increase accordingly. The increase of the average temperature of the temperature field can increase the laser absorption rate, coarsen the micro-structure and reduce the micro-hardness. The temperature field affects the porosity rate of the formed part significantly and thus changing the tensile properties. Finally, when the average temperature is 857.7 ℃, the porosity rate is reduced to 2.1%, and the tensile strength is 305.6 MPa, and the elongation rate is 5.7%, which is 52.5% higher than the casting. It provides theoretical guidance for LMD aluminum alloy temperature field and properties of micro-structure control.

     

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