脉冲和连续模式下玻璃纤维复合材料激光脱漆技术研究(特邀)

Pulsed and continuous-wave laser paint removal on glass fiber-reinforced polymer composites (invited)

  • 摘要: 采用波长为1 064 nm的纳秒激光器脉冲模式和连续模式分别对玻璃纤维增强树脂基复合材料表面涂覆的浅灰色防雨蚀涂层和抗静电涂层进行激光清洗实验,研究不同模式下激光参数对清洗效果的影响规律。通过SEM观察清洗后材料表面及清洗产物的微观形貌,运用EDS、FTIR分别检测清洗前后材料表面元素含量与化学官能团,采用COMSOL Multiphysics对清洗过程中的温度场进行分析。结果表明:去除单层抗静电涂层时,脉冲激光能完全去除该涂层且防雨蚀涂层损伤较小;去除双层涂层时,脉冲激光作用下试板表面有残余涂层,且易损伤下层清漆、树脂和纤维,而连续激光则可完全去除表面双层涂层,获得清洁的清漆表面。脉冲模式的去除机制主要为热弹性振动效应,连续模式下涂层的去除机制主要为热烧蚀效应。研究结果可为航空复合材料表面激光脱漆技术的激光模式选择提供参考。

     

    Abstract: The light-gray erosion protection coating and anti-static finish coating on the surface of glass fiber-reinforced polymer composites were removed using a nanosecond laser with a wavelength of 1 064 nm employed in both pulsed and continuous-wave (CW) modes. The effect of the laser parameters at different laser modes on cleaning quality was investigated. SEM was used to observe micro morphology of material surface and cleaning products after processing. EDS and FTIR were used to detect the element content and chemical functional groups on the surface of materials before and after cleaning respectively. The temperature field during cleaning was analyzed by COMSOL Multiphysics. The results reveal that when removing the single anti-static coating, the pulsed laser can completely remove the top coating while just slightly harming the primer. When employing pulsed laser technology to remove the double paint, there is still a residual paint on the substrate's surface. The rainproof prime paint, resin and fiber layer of the substrate are also easily damaged. While the continuous laser can fully remove double paint and provide a clean surface. The pulsed laser removal process predominantly involves thermoelastic vibration effect, whereas the CW laser removal procedure is mostly thermal ablation. These results can serve as a guide for choosing the laser mode when removing paint from aeronautical composite surfaces.

     

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