天问一号矿物光谱仪短波红外焦平面制冷组件

SWIR focal plane array cooled assembly of Tianwen-1 mineralogical spectrometer

  • 摘要: 根据“天问一号”火星矿物光谱仪短波红外探测组件小型化、轻量化、低功耗的需求,分析了红外探测器匹配性设计、集成式制冷机杜瓦适应性研制的难点。针对短波红外探测器高灵敏度、低温目标及多光谱探测需求的长积分时间模式的集成封装、抗大量级星器分离冲击等特点,提出了高信噪比探测器总体设计、具有噪声隔离和集成式冷平台结构设计、抗径向冲击的斜支撑结构设计等。解决了短波红外集成组件探测器低温下低热应力、长积分时间下干扰隔离、大量级力学加固、航天应用的高可靠性厚膜电路研制等关键技术。成功研制了短波碲镉汞探测器杜瓦制冷组件,并经过高低温循环、随机振动及机械冲击等严苛的空间环境热学力学适应性试验验证,试验前后组件性能未发生明显变化,满足火星矿物光谱仪工程化应用的要求。

     

    Abstract:
      Objective  Mars mineralogical spectrometer (MMS) is one of the scientific instruments for China's first Mars exploration mission. It is installed in the Mars exploration orbiter and performs spectral remote sensing detection of targets on the surface of Mars while in motion. The instrument has made breakthroughs in key technologies such as infrared background suppression, high efficiency spectroscopic structure, and on-device combined calibration. The characteristics of the instrument are light and small, low power consumption and high performance. The 512 pixel × 320 pixel short wave infrared (SWIR) integrated detector Dewar cooler assembly (IDDCA) is an important part of the MMS and is used for hyperspectral imaging. This paper analyzes the characteristics of the IDDCA in MMS, focuses on the development and technical difficulties of the infrared focal plane detector, integrated Dewar and integral rotary cooler, and also proposes approaches and methods to solve the technical problems.
      Methods  The 512 pixel × 320 pixel SWIR focal plane arrays (FPAs) is made of mercury cadmium telluride epitaxial material, prepared by n-on-p planar junction technology, is integrated CTIA input readout circuit, using indium column flip chip welding interconnection to form an infrared focal plane device. The detection signal of the 512 pixel × 320 pixel IR FPA is integrated, stored, converted, and outputted by using the window mode. The FPA architecture provides temporal detection in the SWIR bands using the frame integration incorporated into the readout integrated circuit (ROIC). The mechanical support of the integrated Dewar cold platform is a high-strength single cantilever cold finger, and a radial impact-resistant oblique support structure design is adopted (Fig.2). For the infrared Dewar in the MMS, the following designs have been applied: 1) Lightweight and impact-resistant integrated package structure; 2) Spectroscopic spectrum inside the assembly; 3) Special-shaped cold platform. The miniaturized integral Stirling cooler is selected, and the cooler drive control board is designed with an independent thick-film circuit required by aerospace.
      Results and Discussions   The overall technical requirements of the IDDCA for the MMS are shown (Tab.1). The results of the detector show that the signal to noise ratio (SNR) is 225 in the typical band of 1.595 μm. The thermal noise generated during the 40 ms long integration time of the detector is effectively eliminated by the integrated optimized cold platform (Fig.6). Moreover, the Dewar assembly is structurally sound after being subjected to random vibration of 14 grms (20-2000 Hz) and mechanical shock of 1400 g. The results of different fill pressure and cool down time of the cooler are shown (Fig.9). The actual installed product has the fill pressure of 42 mbar, which can ensure a long enough life from leakage to failure. Through the development of the above-mentioned key components, a good performance IDDCA was successfully obtained, and its main performance parameters are shown (Tab.6). The spectral test curve of the IDDCA for the MMS and the good infrared imaging effect in the spectrometer are shown (Fig.10).
      Conclusion  The IDDCA has advantages in aerospace applications of deep space exploration and interplanetary exploration due to their compact structure, low size, weight and power (SWaP). The application of this component for spaceflight is of great significance. This paper focuses on the design and implementation of key technologies such as high sensitivity, high signal to noise ratio FPA, anti-noise Dewar structure with long integration times, integrated long-life integral cooler. A series of mechanical and thermal environmental tests have been completed for the IDDCA. It was successfully launched with Tianwen-1 and reached Mars orbit, providing a certain reference for China subsequent deep space infrared spectroscopy detection.

     

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