应用于半导体激光器的高精度温控系统设计

High-precision temperature control system design for laser diode

  • 摘要: 面向半导体激光器温控系统的高精度、高速与高集成化的需求,设计了一款高精度、快速响应、高集成化、低成本的数模混合架构温控系统。该系统以FPGA为控制核心,硬件部分包括由三线制惠斯通电桥、仪表放大器、模数转换器组成的温度信号采集与调理模块,全桥降压电路驱动模块,热电制冷器模块等。针对热敏电阻和电桥的非线性误差,提出了一种可变控温零点的温度信号调理方法,该方法基于迭代与多目标最优化算法,提高了控温精度,同时降低了仪表放大器与模数转换器的指标要求,从而降低了系统成本。针对温度滞后大、延迟高的特点,控温策略采用了抗饱和积分的PID(AWPID)自动控制方法,从而降低超调,加快收敛速度。测试结果表明,该温控系统在−45~75 ℃的温度范围内,实现了±0.02 ℃的控温精度,相较于固定控温零点的温控系统最大0.1951 ℃的控温精度提高了89.7%。与传统PID控制算法相比,AWPID控制算法将超调从9.13%降低到1.5%,将稳定时间从41 s降低到30 s。稳定性测试表明,该温控系统能够在长时间内保持±0.02 ℃的控温精度,满足稳定性要求。该系统具有高精度、快速响应、高集成化、低成本的特点,为半导体激光器的复杂应用场景提供了高精度的温度保障。

     

    Abstract:
      Objective  Laser diode has been widely used in laser scanners, optical storage, laser printers, optical fiber communications, laser pointers, laser spectroscopy and other fields because of their light weight, high efficiency, small size, low power drive, high conversion efficiency, and direct modulation. As a high-efficiency photoelectric converter, temperature has a great impact on its performance and life; If it is serious, it will cause the increase of threshold current, the shift of emission wavelength, the reduction of service life and other adverse effects. In order to prolong the service life of laser diode and stabilize the functional parameters, a temperature control system with high precision, fast response, high stability and good reliability must be designed to control the temperature of semiconductor lasers, so as to meet the needs of different environments of semiconductor lasers. Therefore, a digital analog hybrid temperature control system based on FPGA is designed.
      Methods  The temperature conditioning method of variable temperature control zero point is adopted. This method is based on iteration and multi-objective optimization algorithm to determine the optimal number of zero points, the optimal position of zero points, and the minimum number of ADC bits (Fig.3). A three-wire Wheatstone bridge is adopted to reduce the influence of wiring resistance and connection point resistance (Fig.2). The control method of anti-windup PID (AWPID) is adopted to reduce overshoot and speed up response (Fig.6). The Full bridge Synchronous Buck drive circuit (H-BUCK) adopts T-type capacitance network to reduce the ripple (Fig.7).
      Results and Discussions  After six iterations of the multi-objective optimization algorithm, the constraint conditions for the temperature conditioning method of variable temperature control zero point were met. The optimal number of zero points within the current temperature control range was determined to be six, with the optimal zero point positions at −33 ℃, −12 ℃, 8 ℃, 29 ℃, 49 ℃, and 70 ℃. Additionally, the minimum number of ADC bits required was found to be 10 (Fig.5). The temperature conditioning method of variable temperature control zero points reduces the requirements for amplifier and ADCs. The test results show that the accuracy in the whole temperature range is 0.02 ℃ (Tab.4), which is an improvement of 89.7% compared to the accuracy of a single fixed zero point (with the zero point set at 25 ℃) (Tab.4). The control strategy of AWPID reduces the overshoot from 9.13% to 1.5%, and shortens the stabilization time from 41 s to 30 s.
      Conclusions  In order to improve the accuracy, integration, response speed and reduce the cost of laser diode temperature control system, a digital analog hybrid temperature control system based on FPGA is designed. A three-wire Wheatstone bridge is used. Aiming at the nonlinear error of thermistor and bridge, a temperature conditioning method of variable temperature control zero point is adopted. The method is based on iteration and multi-objective optimization method to improve the temperature control accuracy. The measured results indicate that the temperature control system employing variable temperature control zero points achieves a temperature control accuracy of ± 0.02 ℃ within the temperature range of −45 ℃ to 75 ℃. This accuracy is an 89.7% improvement compared to the maximum temperature control accuracy of 0.1951 ℃ achieved by the temperature control system with a single temperature control zero point. Another advantage of the variable temperature control zero point is that it reduces the system cost. By reducing the voltage range of the Wheatstone bridge, it reduces the requirements for the common mode range of the instrumentation amplifier. By increasing the number of zero points, it reduces the ADC bits. By reducing the temperature range at each zero point, it reduces the signal-to-noise ratio (SNR) requirements of the ADC. The H-BUCK uses a T-type capacitor network to further reduce the ripple and increase the stability, Extend the service life and accuracy of thermoelectric cooler (TEC). According to the characteristics of large temperature lag and high delay, the temperature control strategy adopts the AWPID automatic control method to reduce overshoot and accelerate speed. The test results show that, compared with the PID control strategy, the AWPID control strategy reduces the overshoot from 9.13% to 1.5%, and improves the stability time from 41 s to 30 s. The stability test shows that the temperature control system can maintain the temperature control accuracy of ± 0.02 ℃ for a long time, meeting the requirements of high accuracy. The system has the characteristics of high precision, high integration and low cost, and can meet the multi field and requirements of high precision laser diode temperature control system.

     

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