用于温度传感器原位在线校准的水三相点自动复现控制系统

Metal water-triple-point automatic reproduction control system for in-situ online calibration of temperature sensors

  • 摘要: 温度传感器在长时间温度测量中会出现性能漂移导致测量误差,为现场实时校准温度传感器实现长期稳定的高精度测量,需要基于国际温标ITS-90规定的温度固定点,对传感器进行无人自主原位校准。水三相点是水、冰、气三相平衡共存的温度点,其温度为国际温标中的0.01 ℃固定点,是对传感器进行校准的最常用的固定温度点。水三相点瓶是再现水三相点的关键装置。相较于传统的玻璃外壳水三相点瓶,金属外壳的水三相点瓶更为耐用,更适用于自动原位校准。为了实现水三相点的自动浮现,根据高纯水自发相变原理,设计了一种基于半导体帕尔贴效应快速稳定复现水三相点的自动控制系统及其控制方法。利用热电制冷器(TEC)和温度控制器为金属水三相点瓶提供过冷环境,在基于模型的制冷调度算法控制下,实现了较长时间保持稳定的水三相点状态。实验室测试表明,该控制系统可以在150 min内达到0.01 ℃的温坪,并保持稳定的三相点温度20 min及温度波动度±1 mK。温度原位在线自动校准系统可以为深海、深空及偏远地区的高精度温度测量提供校准服务。

     

    Abstract:
      Objective  The triple point of water refers to the state where water, ice, and vapor coexist simultaneously, with an equilibrium temperature of 273.16 K (0.01 ℃). In the International Temperature Scale, the triple point of water serves as the sole reference point for defining the thermodynamic temperature unit Kelvin, and it is one of the most important fixed points in ITS-90 1-2. The thermodynamic temperature reproduction of water's triple point is crucial for practical temperature measurements 3.The reproduction of water's triple point is achieved by freezing an ice mantle inside a triple point of water cell. Widely used in the ITS-90 guidelines are triple point of water cells with borosilicate glass or fused silica shells. Traditional reproduction methods include the ice-salt mixture cooling method, dry ice cooling method, and liquid nitrogen cooling method. These methods all require the cooling of the triple point of water cell using dry ice, liquid nitrogen, or other cryogenic media, followed by freezing the high-purity water inside the cell and then storing it in an ice bath. While these traditional methods offer high reproduction accuracy and good results, they are complex, operationally difficult, and demand high standards for operators and the environment, making them inconvenient for on-site calibration and integrated applications 2-3. Addressing the limitations of traditional triple point of water cells and reproduction methods for in-situ applications, such as the on-site calibration of temperature sensors in the deep sea, this paper investigates a miniaturized triple point reproduction control system suitable for the automatic calibration of temperature sensors, based on a self-developed miniature metal water triple point cell.
      Methods  This control system utilizes the principle of spontaneous phase transition of high-purity water in a metal water triple point container, combined with a thermoelectric cooler (TEC) based on the semiconductor Peltier effect and a temperature control circuit, to achieve the automatic reproduction and maintenance of the water triple point. Temperature phase transition monitoring is achieved through the use of thermistors and temperature detection circuits. By employing a dual thermistor setup and TEC in a closed-loop control, the system adjusts the driving power of the TEC based on the temperature difference detected by the feedback resistors, thereby realizing the automatic reproduction and maintenance of the water triple point.
      Results and Discussions  Figures 1(a) and (b) respectively illustrate the control schematic of the automatic reproduction system for the metal water triple point bottle and a photograph of the actual metal water triple point bottle. The research employed a miniaturized metal water triple point bottle, utilizing the principle of spontaneous phase transition of high-purity water, along with a thermoelectric cooler (TEC) based on the semiconductor Peltier effect and a temperature control circuit, to achieve the reproduction and maintenance of the water triple point. High sensitivity thermistors combined with a temperature detection circuit were used for monitoring the phase transition of high-purity water. A closed-loop control consisting of dual thermistors and the TEC was utilized. Based on the temperature difference detected by the feedback resistors, the study investigated the cooling demand of the high-purity water phase transition and established a thermodynamic model for the triple point bottle cooling system. By appropriately adjusting the TEC's driving power, the state of the water triple point was reproduced and maintained for an extended period. The measurement results in Figure 2 indicate that, significant supercooling of the high-purity water inside the metal water triple point bottle was observed. It remained unfrozen at the liquid-solid phase equilibrium temperature (0 ℃) and suddenly underwent a phase transition when the temperature reached the transition temperature (approximately −7.3 ℃), causing a rapid increase in the internal trap temperature, which then stabilized, with a stability duration of 20 minutes and a temperature fluctuation of ±1mK. The analysis of the experiment demonstrates that the miniaturized triple point temperature automatic reproduction control system based on the metal water triple point bottle can achieve spontaneous phase transition of high-purity water and maintain a stable temperature plateau for a certain period, facilitating high-precision in-situ temperature calibration of temperature sensors.
      Conclusions  This study indicates that combining the metal water triple point bottle with properly arranged temperature monitoring sensors, a TEC cooling system, and a refrigeration control circuit and algorithm can automatically reproduce and maintain the high-purity water triple point state for 20 minutes, with a temperature fluctuation of ±1 mK. This provides an accurate, stable, and sustainable environment for in-situ calibration of temperature sensors, serving high-precision in-situ temperature calibration in deep-sea and deep-space environments.

     

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