基于声信号的激光清洗高强钢表面海洋微生物质量检测

Quality detection of marine biofilm layer on high-strength steel surface by laser cleaning based on sound signal

  • 摘要: 激光清洗过程中表面质量监测是目前研究重点。基于声信号对纳秒脉冲激光清洗30Cr3高强钢表面海洋微生物过程进行实时监测,通过提取短时平均幅度、时域均方根、峭度因子、瞬时频率四个特征量,探究清洗过程中声信号随工艺条件变化规律,并观察清洗后表面宏观形貌,测试表面粗糙度与硬度,建立声信号与清洗质量之的关系。结果表明:在短脉冲激光清洗过程中,声信号频域中存在“主峰”频率信号,工艺参数通过影响激光能量密度来影响声信号的强度幅值。声信号短时平均幅度的均值越大,表示去除微生物层的能力越强,短时平均幅度均值为0.013时,达到“开始清洗阈值”,微生物膜层开始在激光作用下去除约1 μm;时域信号均方根和峭度因子能够共同反映清洗表面的粗糙程度,当峭度因子达到最小(约为2.01),均方根上升至最大时,达到“最佳清洗阈值”,清洗后表面均匀平整;在高能量密度下清洗,声信号的瞬时频率中低频成分越多,表明金属表面发生重熔氧化的面积越大,基材损伤程度越大。

     

    Abstract:
    Objective  In laser cleaning, quality monitoring is the current focus of research, traditional quality inspection (visual inspection, chemical analysis, etc.) has the disadvantages of low inspection accuracy, high damage to the substrate, complicated process, high cost, and prone to human error., acoustic signal detection as a new detection method has non-destructive characteristics, without direct intervention in the substrate. In addition, in the cleaning process can be real-time detection, the cleaning process of the abnormal situation can be timely response, high sensitivity, easy to deploy and maintain. At present, the acoustic signal detection laser cleaning of the relevant research for the cleaning material is mainly rust (metal oxides), paint, oil and other inorganic substances, and the research focuses on the principle of detection and feasibility, has not yet established a relationship between acoustic signals and cleaning effect, less research on laser cleaning of marine microorganisms using signal detection, so this study is important for the management of metal-organic pollution of the ocean engineering.
    Methods  This article builds an acoustic signal acquisition system (Fig.2). The system consists of a laser (model YLPN-10-30×240-200-R), a microphone, and a sound card (UR22C) to capture acoustic signals during laser cleaning of marine microbial on the surface of high-strength steel (30Cr3).First, the acoustic signal is pre-processed for noise reduction, then the Fourier transform is performed to plot the waveform in the time-frequency domain, and the four characteristic quantities of short-time average amplitude, Root-Mean-Square (RMS), Kurtosis factor, and Instantaneous frequency are extracted.Then a series of characterization of the metal surface before and after cleaning, such as the removal of thickness, roughness, and the degree of damage to determine the cleaning effect. The relationship between acoustic signals and cleaning quality is established through the correspondence between the characteristic quantities and the cleaning effect.
    Results and Discussions  Through extracting the acoustic signal feature volume and corresponding to the cleaning effect characterization results, the results of the analysis show that the acoustic signal short-time average amplitude can reflect the thickness of microbial removal, the larger the short-time average amplitude, the larger the thickness of the microbial layer removed, the acoustic signal time-domain crag factor and the root-mean-square can reflect the degree of roughness of the cleaned surface, with the increase of the energy density, the crag factor firstly decreased and then increased, the root-mean-square value firstly increased and then With the increase of energy density, the Kurtosis factor decreases and then increases, the root mean square value increases and then decreases, and the inflection points of the two eigenvalues are close to each other, and the roughness reaches the minimum value at the inflection point, and the cleaning effect is good. Under the larger energy density, the instantaneous frequency of the acoustic signal can reflect the degree of laser damage to the substrate after cleaning, and the more low-frequency components in the transient frequency, the greater the damage to the substrate and the more the average hardness decreases.
    Conclusions  There is a "main peak" signal in the frequency domain graph of the acoustic signal of short-pulse laser cleaning, The short-time average amplitude, Kurtosis factorr and root mean square, and instantaneous frequency of the acoustic signal can reflect the thickness of removal, roughness, degree of substrate damage, respectively. As shown in Fig.6, when the short-time average amplitude value is 0.013, the microbial layer on the surface is removed by 1 μm, which reaches the "start cleaning threshold". As shown in Fig.10, when the acoustic signal Kurtosis factor reaches 2.01, the cleaning effect is good and reaches the "optimal cleaning threshold".

     

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